Hi All,
Just wondering if anybody has any expertise on guidance for additional lines?
I am updating a company procedure for process validation. The proposed wording is as follows. Am I covering everything that would be considered industry standard in medical device and pharma?
IQ / OQ / PQ definition:
"IQ – Evaluation of processing and test equipment is required to ensure that the equipment and its software have been manufactured/installed to the manufacturer’s specifications and are capable for the intended operation.
OQ – provides a high degree of assurance that the process, when run at predetermined limits, is capable of producing product that meets all specifications.
PQ – demonstrates that the process, when run under normal operating conditions is capable of consistently producing product that meets predetermined specifications.
Additional lines – current requirements:
If a validated manufacturing line is replicated, typically for the purposes of introducing additional manufacturing capacity, the following is required:
- IQ of each piece of equipment on the additional manufacturing line
- OQ of each replicated process on the additional manufacturing line, unless a documented rationale can be provided to justify not repeating OQ. Refer to Appendix 3 for details on what needs to be considered.
- A determination of the level of PQ testing, relevant to the additional manufacturing line. The level of testing is typically a reduced level in outputs tested from what was carried out as part of the original PQ and may be justified based on factors such as:
o knowledge of the process
o quality history of the processes
o operator training/qualification requirements
o level of experience of operators on the replicated line
o Proven and effective process controls
IQ requirements – as per IQP
OQ requirements – as per OQ decision tree
- Will environment change?
- Any changed process equipment?
- Any change to process or process set-up?
- Any change to in-put materials?
- Any change to measurement methods or specifications?
- Any change to operator training/qualifications?
o If No – document rationale for No OQ/PQ
PQ requirements, as per above……………
Appreciate your input on this.
Rgds,
P.